Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems

Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems
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作者:
出版社: Mcgraw-Hill
2011-07
版次: 1
ISBN: 9780071770200
定价: 854.90
装帧: 精装
页数: 560页
正文语种: 英语
  • A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONS

    Process Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems.

    COVERAGE INCLUDES:


    Distillation tray malfunctions
    Packed tower problems
    Distillation tower pressure and composition control
    Fractionator product stripping
    Pumparounds
    Reboiled and steam side strippers
    Inspecting tower internals
    Process reboilers—thermosyphon circulation
    Heat exchangers
    Condenser limitations
    Air coolers
    Cooling water systems
    Steam condensate collection systems
    Steam quality problems
    Level control problems
    Process plant corrosion and fouling
    Vapor-liquid separation vessels
    Hydrocarbon-water separation and desalters
    Fired heaters—draft and excess O2
    Disabling safety systems
    Vacuum systems and steam jets
    Vacuum surface condensers
    Centrifugal pump limitations
    Steam turbine drivers
    Centrifugal compressors
    Reciprocating compressors
    Norman P. Lieberman is a chemical engineer with 46 years of experience in process plant operation, design, and field troubleshooting. An independent consultant, he troubleshoots oil refinery and chemical plant process problems and prepares revamp process designs. Mr. Lieberman teaches 20–25 seminars a year on “Troubleshooting Process Plant Operations,” and this book is based on his long experience in field troubleshooting refinery and process plant problems. 1. Distillation Tray Malfunctions
    2. Packed Tower Problems
    3. Distillation Tower Pressure and Composition Control
    4. Salt and Rust Formation on Tray Decks
    5. Fractionator Bottoms Product Stripping
    6. Heat Extraction with Pumparounds
    7. Reboiled and Steam Side Strippers
    8. Inspecting Tower Internals—Checklist
    9. Process Reboilers—Shell and Tube
    10. Shell-and-Tube Heat Exchangers in Sensible Heat Transfer Service
    11. Condenser Limitations
    12. Air Coolers—Forced- and Induced-Draft Air Side Malfunctions
    13. Cooling Water: Towers and Circulation
    14. Steam Condensate Collection Systems
    15. Steam Quality Problems
    16. Level Control Problems
    17. Excessive Ambient Heat Losses
    18. Process Plant Corrosion
    19. Vapor-Liquid Separation Vessels
    20. Knock-Out Drums; Demisters and Impingement Plates
    21. Hydrocarbon—Water Separation—Electric Desalters and Gravity Settling
    22. Natural Draft-Fired Heaters
    23. Tube Failure in Fired Heaters
    24. Fired Heaters: Air Preheaters
    25. Disabling Safety Systems
    26. Vacuum Systems and Steam Jets
    27. Vacuum Surface Condensers and Precondensers
    28. Excess Gas Overloads: Vacuum System Ejectors
    29. Centrifugal Pump NPSH Limitations: Cavitation, Seal, and Bearing Failures
    30. Centrifugal Pump and Driver Capacity Limits: Lubrication Failures
    31. Steam Turbine Drivers
    32. Centrifugal Compressors: Surge, Fouling, and Driver Limits
    33. Reciprocating Compressors: Unloading and Efficiency
    34. Summary: Typical Energy Savings and Efficiency Projects Glossary Index The Norm Lieberman Video Library of Process Operations
    Norman P. Lieberman is a chemical engineer with 46 years of experience in process plant operation, design, and field troubleshooting. An independent consultant, he troubleshoots oil refinery and chemical plant process problems and prepares revamp process designs. Mr. Lieberman teaches 20–25 seminars a year on “Troubleshooting Process Plant Operations,” and this book is based on his long experience in field troubleshooting refinery and process plant problems.
  • 内容简介:
    A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONS

    Process Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems.

    COVERAGE INCLUDES:


    Distillation tray malfunctions
    Packed tower problems
    Distillation tower pressure and composition control
    Fractionator product stripping
    Pumparounds
    Reboiled and steam side strippers
    Inspecting tower internals
    Process reboilers—thermosyphon circulation
    Heat exchangers
    Condenser limitations
    Air coolers
    Cooling water systems
    Steam condensate collection systems
    Steam quality problems
    Level control problems
    Process plant corrosion and fouling
    Vapor-liquid separation vessels
    Hydrocarbon-water separation and desalters
    Fired heaters—draft and excess O2
    Disabling safety systems
    Vacuum systems and steam jets
    Vacuum surface condensers
    Centrifugal pump limitations
    Steam turbine drivers
    Centrifugal compressors
    Reciprocating compressors
  • 作者简介:
    Norman P. Lieberman is a chemical engineer with 46 years of experience in process plant operation, design, and field troubleshooting. An independent consultant, he troubleshoots oil refinery and chemical plant process problems and prepares revamp process designs. Mr. Lieberman teaches 20–25 seminars a year on “Troubleshooting Process Plant Operations,” and this book is based on his long experience in field troubleshooting refinery and process plant problems.
  • 目录:
    1. Distillation Tray Malfunctions
    2. Packed Tower Problems
    3. Distillation Tower Pressure and Composition Control
    4. Salt and Rust Formation on Tray Decks
    5. Fractionator Bottoms Product Stripping
    6. Heat Extraction with Pumparounds
    7. Reboiled and Steam Side Strippers
    8. Inspecting Tower Internals—Checklist
    9. Process Reboilers—Shell and Tube
    10. Shell-and-Tube Heat Exchangers in Sensible Heat Transfer Service
    11. Condenser Limitations
    12. Air Coolers—Forced- and Induced-Draft Air Side Malfunctions
    13. Cooling Water: Towers and Circulation
    14. Steam Condensate Collection Systems
    15. Steam Quality Problems
    16. Level Control Problems
    17. Excessive Ambient Heat Losses
    18. Process Plant Corrosion
    19. Vapor-Liquid Separation Vessels
    20. Knock-Out Drums; Demisters and Impingement Plates
    21. Hydrocarbon—Water Separation—Electric Desalters and Gravity Settling
    22. Natural Draft-Fired Heaters
    23. Tube Failure in Fired Heaters
    24. Fired Heaters: Air Preheaters
    25. Disabling Safety Systems
    26. Vacuum Systems and Steam Jets
    27. Vacuum Surface Condensers and Precondensers
    28. Excess Gas Overloads: Vacuum System Ejectors
    29. Centrifugal Pump NPSH Limitations: Cavitation, Seal, and Bearing Failures
    30. Centrifugal Pump and Driver Capacity Limits: Lubrication Failures
    31. Steam Turbine Drivers
    32. Centrifugal Compressors: Surge, Fouling, and Driver Limits
    33. Reciprocating Compressors: Unloading and Efficiency
    34. Summary: Typical Energy Savings and Efficiency Projects Glossary Index The Norm Lieberman Video Library of Process Operations
    Norman P. Lieberman is a chemical engineer with 46 years of experience in process plant operation, design, and field troubleshooting. An independent consultant, he troubleshoots oil refinery and chemical plant process problems and prepares revamp process designs. Mr. Lieberman teaches 20–25 seminars a year on “Troubleshooting Process Plant Operations,” and this book is based on his long experience in field troubleshooting refinery and process plant problems.
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